Metal Separation options

Eddy Current Separator

Eddy Current Separator

Bunting Eddy Current Separators are available in 24″, 36″, 48″ and 60″ widths to provide non-ferrous conductive metal separation from non-conductive recycled materials. These are used extensively in the Plastics, Municipal, Electronics, Glass and Metal Recycling Industries to separate shredded aluminum, aluminum cans, bottle caps, hard drive housings and circuit board components into purer higher value product and metal streams.

SSSC® STAINLESS STEEL SEPARATION CONVEYOR™

SSSC® STAINLESS STEEL SEPARATION CONVEYOR™

With a patented magnetic circuit design of high-intensity neodymium magnets, you can recover up to 98% of small and mid fraction 300 Series Stainless Steel and remove up to 94% of irregular shaped stainless steel from ASR zurik lines – 5” minus in size – from your auto shredding or wire chopping stream. The result is the purest zurik and maximum removal of stainless steel and ferrous dust from wire fraction. Come test your product yourself with our engineers in our Recycling Test Lab to see what the SSSC® Stainless Steel Separation Conveyor™ can do for you and your profitability.

Coilers

Boston Matthews Coiler

Boston Matthews UC 600 Take -Up Winder provide an easy and cost effective means of winding Tubing and Profiles.

Our Winders are available with a range of standard coil formers or can be customized to suit your Reels. Tension and speed is precisely controlled throughout the winding process, even for very lightweight products. The traverse width and pitch are fully adjustable ensuring a clean and neatly wound coil.

Features

  • Twin & Single Models available
  • Fully adjustable for speed & tension
  • Fully adjustable traverse width & pitch
  • Suitable for a range of Coil Formers and Reels
  • Clean, clear design for easy operation
  • Range of options including Sonar Tension Control for ‘delicate’ extrudates and virtually tension free coiling

Strong, Robust Construction

Boston Matthews Coilers are constructed from a solid, heavy-weight frame to ensure movement and vibration free sawing.

Small Footprint

Coilers are designed with a small footprint (including operational footprint) for easy of integration into any extrusion facility.

Operator Controls

Clear and simple operator controls positioned for easy access.

Line Integration

All Coilers and Winders are easily integrated with existing equipment or extrusion line.

PLASTICS PROTECTION FROM METAL

Bunting® is The Leader for Metal Detection in Plastics.

Bunting magnetic drawers are available in manual, manual self-cleaning and pneumatic self-cleaning configurations

For over 60 years, Bunting has been a leading supplier of high quality magnetic separation, metal detection, and material handling equipment for customers working in the many different facets of the plastics industry. Additionally, we supply the plastics industry with top of the line magnetic printing cylinders for plastic decoration. Bunting’s wide variety of magnetic separation and metal detection products help you to protect your equipment from the costly repairs associated with metal contamination. If metal contamination is allowed to persist in material, severe damage can occur to expensive specialty equipment such as blow molding, injection molding, extrusion, and compounding machines.

Magnetic Separation for diverse applications within the Plastics industry. 

Bunting pioneered the industry standard FF Magnetic Separation Drawer for the plastics industry, and today we offer the greatest range of options for metal removal. No other company has the variety that Bunting does. Bunting’s magnetic separation equipment effectively removes ferrous metal contaminants from your product flow without interrupting your greater process. We offer extensive customization options, allowing us to easily meet your construction standards, facilitate easy installation, and satisfy your exact requirements. Many of the magnetic separation products we have designed for the plastics industry provide targeted solutions for industry-specific problems, such as our High-Temp FF350 Drawer, which tolerates the high temperatures associated with plastics applications such as drying hygroscopic resins.

Metal Detection

Bunting’s range of metal detectors for the plastics industry excel at sensing and removing ferrous, non-ferrous, and stainless steel metals from your process flow. These highly sensitive metal detectors remove all sources of harmful metal contamination from your material while minimizing loss of good product. Some of the specialty metal detectors we offer for the plastics industry include: the quickTRON™ 03R for gravity-free fall applications; the pTRON™ for pneumatic conveying systems; the meTRON™ 07 CI for finished parts inspection; the SL, S,D, and C coils for shredder and grinder protection; and the MMS metal detector for molding machines.

Material Handling Conveyors

For material handling in plastics applications, Bunting offers innovative conveyors that enable you to run your operation more smoothly and safely at every point in the process. For example, our complete line of shredder/grinder feeder conveyors accommodates the many customers who are now regrinding scrap and purgings in-house. Many of our conveyors are easily paired with our metal detectors, meaning you can consolidate steps in your manufacturing process while increasing your overall product quality. Bunting offers a complete line of shredder/grinder feeder conveyors with and without metal detectors and magnetic separation to protect your equipment and purify your product along with Eddy Current Separators to further purification of PET and ground plastic.

Vertical blender/dryers

ROSS Vertical blender/dryers designed for vacuum operation offer a better alternative to non-agitated dryers such as ovens and tray dryers, delivering significantly higher drying rates per unit heating area. Vertical blender/dryers can also handle a variety of feed forms including slurries and pastes which other types of agitated dryers cannot accommodate. Finally, the gentle mixing action supplied by a vertical blender/dryer minimizes product attrition which is a concern in some applications.

Agitated vs. non-agitated dryers

Agitated dryers give significantly higher drying rates per unit heating area than non-agitated systems such as ovens and tray dryers. This is due to continuous renewal of solids in contact with the dryer’s heated surfaces. In addition, the agitation improves uniformity of the product.

By contrast, due to long drying times, oven or tray drying operations are often allowed to proceed overnight which can impact energy costs and production rates.

The main issue with agitated dryers is the risk of product attrition or generation of too many “fines”. Also, some designs, such as rotary dryers or tumble blenders, can typically accommodate only free-flowing solids as feed material.

ROSS vertical blender/dryer

A vertical blender/dryer features a slow turning auger screw which orbits a conical vessel wall while it turns and gently lifts material upward. As materials reach the upper most level of the batch, they cascade slowly back down in regions opposite the moving auger screw. This blending action is almost always gentle enough even for the most delicate of applications, imparting significantly less shear than horizontally agitated systems, like ribbon or paddle-type blender/dryers.

Another advantage of the vertical blender/dryer is the wide range of feed forms that it can accommodate – from slurries, wet cakes and pastes, to granules, pellets and powders. Finally, vertical blender/dryers require a smaller footprint compared to other agitated dryer systems.

Benefits of vacuum drying

Requiring only low heat to drive off moisture or solvents, vacuum drying is an excellent method for drying heat-sensitive products without fear of thermal degradation. Drying is controlled and solvent recovery is efficient.

The application of a deep vacuum in combination with gentle heat and agitation in the vertical blender ensures short drying times. A liquid feed material, for example, will undergo a series of relatively swift changes in physical state – from slurry to a paste, and from a paste to a dry powder. Some applications such as plastics and specialty chemicals are commonly fed into the vertical blender already in solid form and may not look too different from the finished dried material.

Solvent recovery

A well-equipped vacuum drying system allows for solvent recovery. By condensing and capturing solvents, contamination of the atmosphere is prevented, both inside and outside the plant. They are then available for re-use or safely discarded to meet environmental requirements.

Wobbler Feeders

Wobbler feeders are designed for combined feeding and separating in any wet and sticky operation.

Used before primary crushers, wobbler feeders excel where others fail – in situations too wet and sticky for other feeders and scalpers. This is made possible by their self-cleaning and non-clogging elliptical bars, which allow material to be fed and separated without blinding.

High productivity

Able to feed and separate in one operation, wobbler feeders can actually double material production. The durable wobbler construction is designed to work at top efficiency under heaped loads.

The secret behind the wobbler feeder’s ability to handle wet, sticky or dry oversize material is in the original “Wobbler Feeder Principle”. The positive action of the rotating elliptical bars causes material to tumble forward assuring separation of fines and a uniform feed rate. This helps to greatly increase the capacity of the crusher or impactor being fed since material is delivered free of dirt and clay.

Versatile applications

For increased operational flexibility in your mining operations, wobbler feeders can be used for mineral processing, bulk loading and unloading terminals, as well as for in-pit and underground operations.

They operate with low horsepower and headroom requirements, and without vibration, noise or transmitted stresses, making them ideal for both stationary and portable applications. Depending on the application, they can be fed by an apron feeder or directly via trucks or loaders. They can also be used in secondary applications to separate already crushed feed material.

Low maintenance needs

Wobbler feeders are self-cleaning and designed to resist clogging and reduce blinding. They also feature an automatic lubrication system and a jog reverse function to quickly and easily solve any jamming situation.

Safe to operate

They operate without generating dust, vibration or loud noises for increased operator safety. Features such as the automatic lubrication system enable the feeders to work seamlessly for longer, reducing the need for operator intervention.

Materials handled
Bauxite, clay, coral limestone, diorite copper ore, dolerite, friable clay, gold ore, granite, gypsum.

Ilmenite, interstitial clay, iron ore, kaolin, laterite ore, limestone, marble, marl, medium hard copper.

Nickel ore, pea and rice rock, quarried basalt, sandstone, selma chalk, silica, slag, soft shale, titanium chips, and wet clay type shale.

Metso Outotec Crossover™ feeder

With an innovative and modular belt-over-apron hybrid design, the Metso Outotec Crossover™ feeder delivers unmatched levels of availability and reliability with a reduction in overall costs.

Metso Outotec’s Crossover™ feeder combines proven designs with innovation and modularity to produce a belt-over-apron hybrid solution. The Crossover feeder provides an alternative solution to applications where an apron or belt feeder would not be the optimal choice.

Flexibility

The Metso Outotec Crossover™ feeder has a unique design that uses modular components to configure any size of feeder that would be required. This approach creates a quicker execution process overall and more availability for the feeder.

Also the Crossver™ feeder gives a height reduction compared to conventional feeding technology. This allows the feeder to fit in applications where there are height restrictions, but also provide easy replacement capabilities in the right brownfield applications.

CAPEX savings

Metso Outotec’s Crossover™ feeder is designed to boost cost efficiency compared to conventional feeding technology. Through the reduced design height, less excavation and civil work will be required and results in providing installation cost savings.

With a modular design and bolt construction, the Crossover™ feeder provides an efficient solution for brownfield replacements of existing apron or belt feeders where access is limited.

Lower OPEX

Like Metso Outotec apron feeders, the Crossover™ feeder features robust, sealed for life track components. These provide long and reliable operating life.

Since the Crossover™ feeder does not require a dribble belt, it requires less rotating components and less maintenance. All of this combines to result in less operating costs.

Bunting Drum Grate Magnets

Permanent type Bunting Drum Grate Magnets are designed for removal of tramp from plastics, chemicals, pharmaceuticals, etc., being packaged in drums and barrels

These portable magnets are quickly installed by placing the collar flange on top of the barrel or drum. The tubes are l” in diameter and are on 2″ centers. The frame, flange and handles are mild steel, however they can be furnished as an option in stainless steel.

Bunting Drum Grates are available in standard sizes from 8″ to 15″ diameters.

Drum Magnetic Separators

Bunting’s drum magnetic separators are self-cleaning, allowing for continuous removal of ferrous contaminants from a wide range of free-flowing bulk and granular materials in high-volume applications.

Drum magnets are designed to achieve magnetic separation in bulk materials and materials experiencing high flow rates. Bunting’s drum magnets and drum separators are self-cleaning, allowing for continuous removal of ferrous contaminants from a wide range of free-flowing bulk and granular materials in high-volume applications. Bunting manufactures many different varieties of drum separators, ranging from heavy duty electromagnetic drums that work to separate ferrous metals from non-ferrous metals, to permanent magnetic drums for fine iron separation.

When material flows onto a drum magnet, a stationary magnetic assembly inside the unit’s shell captures tramp metal, holding it securely to the drum’s stainless steel surface. With contaminants removed, the good product falls freely to a discharge point. As the drum rotates, cleats sweep the ferrous debris through and out of the magnetic field. The tramp metal is then discharged separately, creating a system of continuous self-cleaning magnetic separation.

The magnetic drum separator is normally installed at product discharge points, and is designed to incorporate a 150-180 degree magnet system. The design of Bunting drum magnets allows you to continuously clean your product without the need to stop operations or shut down product flow.

All drum magnets are available in electromagnetic or permanent designs, as well as including the option to be made with a high intensity rare earth magnetic system (ideal for separation of exceptionally small contaminant particles).

Standard Drum Magnets
• Available in electromagnetic or permanent designs, in addition to offering a high intensity rare earth magnetic system design option.

• Designed for continuous separation and cleaning, with no need for product flow to be shut down or otherwise interrupted.

• Ideal for high-flow, heavy-contamination applications.

• Available with stainless steel drum, mild-steel, or stainless steel housings to suit your application needs.

• Bunting supplies custom transitions to match round, square, or rectangular spouting, allowing for a simple, secure fit with your existing equipment.

• Available in 3 grades of rare earth magnets.

• Direct drive is standard with an optional variable speed control based on your application needs.

• Available in open style design or totally enclosed design.

Bunting Drum Magnetic Separator

Tanks and Vessels

During the last decade, Ross has grown to be one of the best-equipped and most highly respected custom fabricators in North America. Ross offers a combination of engineering and manufacturing resources that few fabricators can match.

Deaeration Vessel

Ross builds polished vessels and reactors, pressure vessels and atmospheric tanks, columns and large diameter pipe to meet the special needs of many industries.
State of the art production machinery and design facilities at each of our fabrication plants give us the control necessary to offer flexible service and air-tight quality assurance.
Our fabrication plants are ASME code certified and can provide the ASME stamp when required. Our engineers, machinists and fabrication specialists routinely meet such code requirements as USFDA, BISC, ABS, API and UL as well as ASME.
We regularly work with a broad range of materials, including carbon steel, 316 and 304 stainless steel, Monel, Hastelloy, Titanium, Inconel and aluminum.

Apron feeders

Apron Feeder

Apron feeders are a reliable solution for extracting or feeding ores that are wet, sticky, dry or even frozen. Apron feeder’s diversity can be found throughout the mineral processing circuit fitting different applications with robust designs and high uptime for a more efficient operation.

With over 120 years of experience in material feeding, Metso Outotec has developed a global standard in apron feeders. Our robust design makes our apron feeders a truly economic and reliable material handling solution for increasing uptime and overall efficiency. No matter the duty, Apron feeders will be available to keep your operations running smoothly with increased uptime. Economic. Apron feeders are available in a standard range.